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The Benefits of Silica in Tyre Design
A Revolution in Tyre Technology

 

Continental Eco-Contact CP

Continental's Eco-Contact CP low rolling resistance tyre provides extra safety in the wet and lasts longer

 

 

Firestone Fuel Saver

The Firestone Fuel Saver, pictured here in F-580 format, is also available as the 65series, H and V rated FH680 and the V rated FH690 in 55 and 50 series

 

 

Michelin Energy
The Michelin Energy is claimed to be able to save 5% in fuel bills

Green Tyres, Fuel Saver Tyres, Low-Rolling Resistance Tyres - They are all basically the same thing and refer to the performance advantages gained by adding silica to the tread compound of tyres, the key advantage of which is the ability to reduce fuel consumption whilst maintaining performance critical qualities such as wet grip. Tyres incorporating silica have been on the market for a few years now although silica has really only become widely incorporated into tyre design strategies within the last couple of years or so.Although the use of silica is now widespread, its use by pioneers such as Michelin in the Michelin Energy and Continental in the ContiEcoContact CP and EP tyres was considered to be a true breakthrough in tyre technology. But why are low rolling-resistance tyres so revolutionary in their design and what benefits do they offer the consumer?

Solving the Compromise

A major problem facing tyre designers has traditionally been solving the compromise between low rolling resistance and wet grip. Rolling resistance is the amount of energy a tyre absorbs as it revolves and deflects. The lower the rolling resistance the less fuel is required to propel the vehicle forward. Lowering the rolling resistance, however, has traditionally meant a reduction in wet grip performance, which of course is unacceptable.

This problem has been solved by the replacement of certain quantities of carbon black with silica in the tyre's tread compound which has enabled manufacturers to produce tyres which provide improved wet skid properties, better winter performance and lower rolling resistance all at the same time.

The Technology Explained

The reason why this technology has been considered to be so revolutionary is best described as follows;

Grip is affected by the degree to which a tyre is distorted at high frequencies - in other words the degree to which it hits small stones and unevenness in the road surface. Grip is also best served by rubber compounds which absorb high levels of energy (high hysteresis compounds).

Rolling resistance, on the other hand, is affected by low frequency distortion - the deflection of the tyre as it revolves. It also requires compounds which absorb low quantities of energy (low hysteresis compounds). This contrast is why it has been impossible in the past to provide tyres which both reduce rolling resistance and increase wet grip.

With the addition of silica, however, tyre engineers have been able to produce compounds which are high hysteresis at high frequencies but low hysteresis at low frequencies.

Benefits to the User

The use of silica can result in a reduction in rolling resistance of 20% and more. Assuming correct tyre pressures are maintained and making allowances for varying speeds and different driving characteristics, a 20% reduction in rolling resistance equates to a 5% fuel saving, which, according to Michelin in their promotion of the Michelin Energy, can save the average motorist £65.00 a year, covering the cost of the tyres over the life of the tyres.

The use of silica can also improve wet skid performance. By incorporating silica in their winter tyre range, Vredestein claim to have improved wet skid performance by as much as 15%, substantially improving braking distances at the same time.

Silica also provides substantial benefits in winter tyres and all-season tyres. Compounds using silica are more elastic and flexible at lower temperatures allowing better grip and braking during wintry weather. (Updated 5/98 from original text 8/96))

 

 

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