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Retreading

Busting the Myths - The Case for Passenger Tyre Retreading

Historically, the use of retreaded tyres for passenger vehicles has been limited to their fitment as replacement tyres for family vehicles at the budget end of the market. Their status as a "green" product suitable for fitment to environmentally friendly vehicle fleets has never really been discussed before.

However, the fact is that retreaded car tyres are highly sustainable products. Retreading is highly environmentally friendly and should be considered as the best practical environmental option for tyre recycling. Unlike other forms of tyre recycling or disposal, retreading does not simply defer the eventual disposal of the tyre, but actively contributes towards reducing the amount of tyres being used and hence saving valuable natural resources. Every retread produced means one less new tyre, thereby minimising the number of new tyres produced annually, extending the life of the original product and saving substantially on resources such as oil (a passenger retread requires 4.5 gallons less oil than a new tyre. For a truck tyre this figure is 15 gallons).

The UK has two major manufacturers of passenger retreads and these companies are now looking more closely at getting their message across to fleet managers for whom sustainability and the environment are key issues. However, even if the idea of fitting retreads to your vehicle has occurred to you, it is likely that you will have a number of questions as to their suitability for fitment. Here we attempt to deal with some of the frequently asked questions that arise, when retreaders talk to potential buyers of retreaded tyres.

Retreads? Nobody actually uses them anymore, do they?

Not true. In fact, nearly half the truck and bus tyres on the road in the UK have been retreaded and operate very safely. In fact, all the major tyre manufacturers without exception manufacture their tyres for multiple lives, meaning they are designed to be retreaded. Indeed several leading tyre manufacturers also operate their own retread plants in the UK. Retreads are also used extensively on passenger cars throughout the British Isles - not only for standard vehicles but for high performance vehicles and even for motorsport.

Retreads are also used in aviation and are retreaded many times. Every airline uses retreaded tyres and in fact over 90% of all aircraft tyres are retreads.

Can you drive at motorway speeds on retreads?

Of course you can. The idea that retreaded tyres can not be used at normal road speeds is a complete myth. There is no restrictions to the use of retreaded tyres on our roads and they are fully legal in an MOT test. In fact, all passenger retreads (with the exception of a few specialist winter and off-road tyres) are speed rated at least to S (180 kmh - 112mph) and many are rated as high as V (240 kmh - 149 mph).

What advantages can retreads offer in winter?

Throughout Europe the passenger tyre retreading industry has been particularly successful in penetrating the market for winter tyres. All the UK's leading manufacturers of passenger retreads have excellent ranges of tyres for cold weather and winter applications and have, for many years exported substantial quantities of these into central European market and Scandinavia, where changing over to cold weather tyres in the winter months is the norm.

If you are looking for extra safety in the winter weather but feel that switching to new winter tyres is too much of an expense, then why not use a set of winter retreads. They offer excellent performance and superb economy.

The quality of retreads is poor? How can I be expected to drive on them?

The argument that the quality of retreaded tyres is in some way sub-standard is not new. The image problem has existed for many years and is a problem that the retreading industry has had to cope with on an ongoing basis.

Has this been justified? Historically, probably yes - but not any more. Today's retreads are high quality products manufactured to strict quality standards on high-tech machinery. There are many arguments to illustrate this, the most powerful of which is the ECE 108 Standard, which has been mandatory in the UK since January 2004 and which stipulates that all retreads by law are now subject to the same type approval tests as new tyres.

These involve endurance tests, commonly known as drum tests, which are carried out at the tyre's approved load and speed rating. A particularly strong argument in favour of retreading was also provided by a report recently published by AEA Technology on behalf of the DTI.

In particular, the report found that

a) There is no technical reason why the handling of retreads should be any different from that of new tyres. The rubber compounds used for retreading are similar to new tyre compounds and there is no basis to assume a change in the tyre's structure during the retreading process. There is also no information anywhere on claims, spurious or otherwise, to suggest that retreads handle any differently to new tyres.

b) Because tread pattern design is the main influence on road noise, there are also good reasons for arguing parity between new tyres and retreads in terms of noise levels.

Will my insurance be invalidated if I use retreaded tyres?

Absolutely not. In fact, the above-mentioned report by AEA Technology also points out that the use of retreaded tyres is not discriminated against by insurance companies on UK vehicle insurance policies. Bearing in mind the degree of detail used by insurance companies to calculate risk, it was concluded that this was good evidence to assume that retreads provide no safety risk to consumers.

What about all the rubber we see on the side of motorways.

Doesn't all that come from retreads? No. This is just as likely to come from a new tyre. The fact is that the majority of tyre failures are the result of improper tyre maintenance. If tyres are not regularly checked for damage or under/overinflation there is a risk that they might fail and it doesn't matter whether they are new tyres or retreads.

How do I find a stockist? No-one stocks retreads any more.

It is certainly true that the nature of how retreaded passenger tyres are sold has changed beyond recognition over the last 10-15 years. It used to be that more or less every tyre dealer in the country stocked retreads and now that is simply not the case. However, to suggest that no-one stocks them at all is a fallacy. Actually passenger retreading is well represented in most areas of the country by committed dealers, especially in the larger urban areas.

However, what is true is that a consumer, who walks into a tyre retail outlet and who is either looking specifically to buy retreads or who willing to buy retreads if offered them, is much more likely these days to be walking into a dealer who doesn't stock them and that dealer will therefore attempt to switch-sell the customer to a budget new tyre.

It is also true that some rural areas, particularly in the south and west of the country, are not as well represented by stockists as they should be, despite a strong demand from green consumers.

In order to deal with this the Retread Manufacturers Association runs the RMA Green Dealer Scheme to support dealers who stock retreaded tyres. Launched in 2003, the Green Dealer Scheme now has nearly 200 member outlets.

How environmentally friendly are retreaded tyres exactly?

Retreaded tyres are an exceedingly green product. In fact, a recent Technical Report by the Environment Agency has provided a promotional boost to the tyre retreading industry by emphasising the environmentally friendly credentials of retreaded tyres for passenger vehicles. The report, entitled "Life Cycle Assessment of the Management Options for Waste Tyres" considered the management of used car tyres in the UK, the aim being to compare the different waste management options for car tyres and to evaluate the environmental advantages and disadvantages of each option.

In addition to retreading, systems studied in the report were export for reuse, reuse in seas defences and drainage applications, recycling to rubber crumb, combustion in cement kilns, pyrolysis, gasification and microwave technology

The report studied the effects of the various disposal systems on eight environmental impact categories, these being:

  • abiotic depletion potential (the extraction of non-renewable reserves, particularly minerals and fossil fuels)
  • acidification potential (contribution to acid deposition onto soil and into water)
  • aquatic/terrestrial ecotoxicity ( Contribution to health effects in flora and fauna)
  • global warming potential
  • human toxicity (contribution to health effects in humans) ·
  • eutrophication (contribution to reduction of oxygen concentration in water and soil)
  • ozone depletion potential
  • photochemical oxidant creation potential (contribution to formation of atmospheric aerosol particles forming a petrochemical smog)

Retreading achieved the best scores in six out of the eight categories. Results showed that retreading has the least environmental impact of all the tyre disposal systems studied in terms of abiotic depletion, global warming, ozone depletion, eutrophication and aquatic/terrestrial ecotoxicity as well as being the equal best option together with cement kilns in the acidification category.

Source: Retread Manufacturers Association

 

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